How to Repair
Leaky Decoys 
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The sight was one to make any duck hunter sad.
A motley collection of decoys was piled behind a barn where my friend stored
his duck hunting paraphernalia. Grass had grown high around them. The sun had
bleached their colors.
“Those are my leakers,” my buddy explained when I asked him about the decoys.
“Most have shot holes in them. A few have broken seams. When a decoy starts
taking on water, I pull it out of my spread and bring it home to be patched,
but it seems like I just never get around to this chore. So they just pile up.”
Virtually every hunter has these “low riders” from time to time. Most duck
hunters use hollow-body decoys that are injection-molded from various
thermoplastic resins. These decoys offer natural detail, light weight and
excellent durability. However, they are vulnerable to puncture holes from
misdirected shot or to cracks in seams or decoy bodies. It doesn’t take long
for a small leak to cause a decoy to morph into a submarine.
But the good news is that these puncture holes are easy to repair, and repairs
done properly will hold indefinitely. Here’s how to fix leaky decoys, so they
can be returned to service when the spread is deployed the following
season.
First, locate the leak(s) while the decoy still
has water in it. Squeeze the decoy and rotate it, looking for streams, drips or
bubbles of water forced out under pressure from leak holes. Mark each hole for
repair.
Next, drill out each leak hole with a 1/8-inch drill bit. Drill through the
wall of the decoy precisely on top of the leak. This is done to enlarge leak
holes, so silicone patching material can be squeezed inside the decoy to form
stronger patches.
After all leaks are found and drilled, drill another hole in the very tip of
the decoy’s tail. Then set the decoy in a rack with the tail pointed down to
drain remaining water. Leave the decoy in the rack for an extended time
period to remove all water and allow the decoy to dry inside.
The best
patching material is a styrene-based silicone sealant named Lexel. This sealant
accepts paint better than other silicone sealants.
Apply Lexel to holes/cracks in decoys with a standard caulking gun (the kind that
has a trigger latch that releases pressure immediately when the trigger is
relaxed). Press the cartridge tip firmly against each drilled-out hole and
apply Lexel, forcing some inside the decoy body to make an interior plug. Then
use moistened fingertips to spread Lexel around the outside of the hole,
smoothing it into a slight mound that completely covers the hole and tapers out
onto the decoy’s outer surface.
Repair all drilled-out holes like this. Then set the decoy aside (out of the
sun) for three days before painting, so the Lexel can harden.
Once the plugs have set, recheck the decoy for leaks that may have been
missed. Do this by holding the decoy with the bottom toward your stomach,
fingers on its back and thumbs on its bottom surface. Squeeze firmly. If
resistance cannot be felt against the thumbs, a leak still exists. You can
detect small leaks by squeezing and listening carefully or by feeling escaping
air on your cheek.
Repair cracks and splits in a similar manner, except these require more
drilling and filling, because the leaks are larger. First, drill holes at both
ends of a crack or split. Then drill holes along both sides of the crack or
split at 1-inch intervals and ¼-1/2 inch from the break. Next, after allowing
the decoy to drain and dry, apply Lexel liberally into and over each hole. Then
fill the crack or split with Lexel. Again, use moistened fingertips to connect
and smooth all applications of Lexel into one broad patch, then set the decoy
aside, so the sealant can harden.
Make major repairs, like replacing a broken bill or filling a large hole in the
decoy, with a two-part epoxy putty such as Sonic Weld. (Make sure to use epoxy
putty, not liquid epoxy.) Epoxy putty easily mixes and mashes out like
pie crust to cover holes or serve as a bonding agent for broken-off parts.
If a decoy is leaking, but you can’t find the holes, take a close look at the
plug in the injection-molding hole. This hole is usually beneath the decoy’s
tail. Sometimes slow leaks develop around this hole. Daubing Lexel around the
molding hole is a simple way to repair such leaks.
Once all leaks are repaired and the Lexel patches have hardened, it’s time to
touch up or repaint the decoys. One option to full repainting, which is a
time-consuming process, is to paint repaired decoys flat black or flat brown.
These decoys certainly aren’t natural-looking, but they mix in well with decoys
with regular paint jobs. Many veteran hunters prefer to have several all-black
decoys mixed into their spread to enhance visibility to ducks at a long range.
There’s a certain satisfaction in shooting over decoys that you’ve restored to
“good health.” Their usefulness continues, their value is retained, and their
role in the grand sport of waterfowling carries on.